Author name: Forrest Breyfogle

Design of Experiments Approach Example

In Design for Six Sigma (DFSS) and elsewhere, Design of Experiments (DOE) can be used in product design validation tests. In this example, Design of Experiment (DOE) techniques are used to validate a product design change in conjunction with an assessment of currently planned manufacturing tolerances. In this book excerpt, the reader is taken through a very robust sequence for the analysis of any DOE that provides a rapid and repeatable conclusion. This example includes a unique method to use probability plots to assess design limits.

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Enhancement of Performance Measurement Tools

Many organizations struggle to get their efforts completed on time because of routine “Firefights” keep coming up and taking all the free time away if not delaying currently planned work. No matter how it is addressed, the problems continue to return. In this book excerpt, there is a discussion of the reasons they come back that is related to the methods used to monitor performance to specification. This is an excerpt from his first book in the Integrated Enterprise Excellence four book series.

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Enhancing Balanced Scorecard Key Performance Indicators

The Balanced scorecard, was presented in a 1992 Harvard Business Review article by Kaplan and Norton. Many organizations has adopted this idea into their business practices with a wide range of success levels. In the Integrated Enterprise Excellence (IEE) system book, Forrest Breyfogle examines the benefits and true problems with the Balanced Scorecard as currently documented and provides ideas how to use the concept without any of the clear issues. This is an excerpt from his first book in the Integrated Enterprise Excellence four book series.

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Corporate Performance Management Framework System and Software

Elephant-in-the-room business policies are not often openly discussed but can result in very unhealthy behaviors, as illustrated in our current economic crisis. This paper elaborates on these issues and describes an Integrated Enterprise Excellence (IEE) business governance system resolution. IEE integrates best practice management components and goes beyond traditional business techniques; e.g., the Balanced Scorecard and project-based process improvement techniques such as Lean Six Sigma. A Chief Performance Officer can use the IEE methodology for their Corporate Performance Management (CPM) system. The current management system that companies are using can lead to very unhealthy, destructive behaviors and are a large part of the economic crisis that we are now experiencing. Common-place business management systems are broken and need reinvention. IEE is a 21st century business management governance system that addresses these needs and more by overcoming shortcomings in the following areas: organizational scorecard and dashboard metrics; strategic planning practices and their metrics; traditional table of numbers, pie charts, stacked bar charts and other forms of non-predictive scorecard reporting; variance to metric goals, red-yellow-green scorecards, and the balanced scorecard. The predictive scorecard and other attributes of the Integrated Enterprise Excellence (IEE) system resolves these issues and gets organizations out of the firefighting mode, where common-cause issues are often reacted to as though they were special cause. IEE provides the guiding light for organizations to move toward achievement of the 3 Rs of business; i.e., everyone doing the Right things, and doing them Right, at the Right time.

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Enhanced Corporate Performance Management Systems Framework

Lean Six Sigma, Total Quality Management (TQM), and other process improvement efforts have helped organizations improve; however, these efforts often occur in organizational silos, where the benefits are not felt at the big picture executive level. Lean conference presentations often describe how all company associates in a spirit of organizational improvement need to continually identify and resolve waste-reduction problems; i.e., overproduction, waiting, transportation, inventory, over-processing, motion, and defects. Even though there can be significant benefits from these efforts, Lean practitioner conversations at those same conferences can be describing how their organization eliminated much operational waste only to find that executive management decided to close their facility. There are some elephant in the room business management governance policies that nobody seems to openly discuss. These topics and discussions can include red-yellow-green goal setting scorecards, variance to metric goal tracking, strategic planning sessions often lead to statements that are to have measurements and activities aligned to them, silo improvement efforts that don’t impact the big picture, control systems that are not effective (e.g., Sarbanes Oxley – SOX – did not prevent our current financial crisis from occurring. A business system to address the above issues and accomplish these objectives is the Integrated Enterprise Excellence (IEE) system. In the IEE system, strategy is not step one but set five in a nine-step process. A Chief Performance Officer can use the IEE methodology for their Corporate Performance Management system.

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Unemployed Excellence – Why Lean, Six Sigma Have Left Some People Out in the Cold

This week we welcome award winning author Forrest Breyfogle III to discuss the surprising job loss trend amongst Six Sigma Black Belt and Master Black Belt professionals that is linked, at least in part, to the current economic crisis. He will also share with us why his 4 book series on Integrated Enterprise Excellence coupled with the introduction of the Smarter Solutions 1-Day CEO Executive Session can lay the groundwork for reversing this trend while delivering tangible value to an organization’s bottom line

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Enhancing Balanced Scorecard Metrics

The balanced scorecard, was presented in a 1992 Harvard Business Review article by Kaplan and Norton. The balanced scorecard tracks the business in the areas of financial, customer, internal processes, and learning and growth. It is important to have scorecard balance because if you don’t have balance you could be giving one metric more focus than another, which can lead to problems. For example, when focus is given in a scorecard to only on-time delivery, product quality could suffer dramatically to meet ship dates. However it is important that care be given in how this balance in scorecards is achieved. A natural balance is much more powerful than forcing balance through the organizational chart using a scorecard structure of financial, customer, internal business process, and learning and growth, which may not be directly appropriate to all business areas. In addition, we need to keep in mind that a scorecard structure that is closely tied to the organization chart has an additional disadvantage in that it will need to be changed whenever significant reorganization occurs.Integrated Enterprise Excellence (IEE) is a sustainable business management governance system, which integrates business scorecards, strategies, and process improvement so that organizations move toward the three Rs of business (everyone is doing the Right things and doing them Right at the Right time). IEE is a system that goes beyond Lean Six Sigma and the Balanced Scorecard.

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Enhanced Enterprise Performance Management System

The Enterprise process DMAIC roadmap provides a 21st century governance system that truly aligns scorecards, strategic planning, improvement plans, and control so that the enterprise as a whole benefits. E-DMAIC goes beyond Lean Six Sigma and the Balanced Scorecard. This view of the way a company functions can change from a focus on doing whatever it takes to meet the quarterly financial goals (the Enron approach) to improving performance at all levels so the overall output always reflects the maximum potential for an entire enterprise.

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